High-precision, high-tech sinker EDM systems
Optimized for maximum efficiency and superior machining quality.
Gantry-type machines with power ratings up to 120A.
Large working envelope: axis travels from 450×300 mm; tank dimensions up to 2550×1400 mm for enhanced accessibility.
Electrode load capacity up to 1000 kg with integrated automatic electrode changer.
Machine base constructed in polymer granite for outstanding thermal stability and vibration damping.
Configurable for both standalone operation and integration into fully automated, flexible manufacturing cells.
Comprehensive range tailored to the needs of toolmakers and precision mechanical production.
CNC Edgewheel surface grinder and at self-learning
Fixed and mobile version
Strokes: trasversal mm. 300/900 – longitudinal mm. 500/3000
Rotary table versions from Ø 300 to Ø 1000 mm
Personalized solutions on client request
Construction of drilling machines for deep holes
Particularly suitable for drilling plates, especially in the mold sector
The range ranges from 800 mm drilling up to 2000 mm from Φ 4 to 40 mm
Depending on the configuration, the machines reach up to 7 axes and 2 spindles
A spindle for drilling and a spindle for ISO and HSK milling
Sliding headstock lathes with bar passage up to Ø 54
Automatic shooting lathes
Special lathes for gear teeth – slotting – grinding, etc.
Lathes for petrol engine valves – Lathes for ball pins
All the machines can be automated with automatic loaders and unloaders, measuring devices –
The lathe was created for the customer by modular groups for all the machines
Vertical gear hobbing machines Ø max 3000 mm.
Horizontal gear hobbing machines Ø max 3000 mm. dentable length
Knife gear-cutting machines
Laps and turnkey revisions of all types
Automatic loading and unloading automation
Gear cutting machines created for the customer’s needs.
Transfer dies for cold sheet metal forming.
Turnkey systems for stamping any type of part.
Mechanical and electronic transfer systems.
Compact, high-speed roll feeders.
Horizontal-vertical double disc grinders for both flat and parallel surface grinding applications with grinding wheels available with diameters from 305 up to 1.067 mm
Single disc surface grinding machines with 305 mm up to 3.200 mm in wheel diameter
Automations solutions according to customers’ requirements
Automatic straightening machines for shafts and synchronizing rings in the automotive sector, electric motor rotors, profiles of various shapes and lengths, forged and machined steel bars, tubes
Integrated automations for the loading and unloading of parts without the operator’s presence
Integrated crack detector device
Vector force distribution system for fragile parts (patented)
Grinding machines without centers – automatic with loaders and automatic gauges ‹‹ in continuous ›› – grinding wheels from 406 to 660 mm
Special grinding machines for contemporary Ø and shoulders
CNC centerless grinding machines up to 12 controlled axes – Grinding machines without fixed center centers
They build high-productivity bandsaws since 1968
High-precision positioning due to the incremental feeding on recirculating ball screw controlled by a specific machine software – Innovative and sturdy structure for a better cutting precision – long-lasting blade – hydraulic blade tension
Hi-speed cutting with hard metal blades
CNC vertical lathes of small and medium sizes
Automatized loaders, tailor made solutions with different accessories and automatic lines to meet all the potential customers’ requirements
Hi-tech construction systems
CNC grinding machines for external and internal production with granite base, wheels up to 600 mm. and peripheral speed up to 120 m / s – distance between centers up to 1,500 mm. – possibility of continuous B axis with torque motor, linear motors on X and Z axis, motorized tailstock, in-process meters, cam grinding, crankshafts, geometric profiles. Grinding wheel heads with electrospindle.
Possibility of equipping the machinery with both external and integrated automation systems. Competitive prices
Complete range of CNC and teach-in lathes from 1 to 16 m with 2 and 4 guideways.
Large bar capacity, C axis, motorised tools, Y axis, special steady rests
Precision parallel lathes for tool and die makers – 5 models
With over 45 years of expertise, Mecal Machinery is a leading manufacturer of machinery for processing aluminum, PVC, and light alloys, boasting fully in-house production capabilities.
Mecal offers a comprehensive range of products, including:
CNC Machining Centers and Automatic Lines from 3 to 40 axes, engineered for high performance and equipped with MeSoft 2.0 — an advanced software platform fully integrated with Industry 4.0 technologies, ensuring simplified programming and operation through an outstanding user experience.
Single-head and double-head cutting-off machines, complementary equipment, and logistical solutions.
Highly competitive pricing.
Automatic CNC lapping machines for flat surfaces and parallel plane surfaces with “continous” loading and measuring
Horizontal and vertical, automatic and CNC honing machines for cylindrical holes, with one/two headstocks
Mechanical double-column presses from 400 to 10,000 kN. Fixed or adjustable strokes.
Speeds from 10 to 250 strokes per minute.
Slow-running presses for precise, high-quality blanking and deep drawing.
Transfer presses.
Vertical lathes manufacting leader
They can turn diametres from 800 to 18.000 mm
Advanced multitasking solutions in many fields: turning, milling, drilling, grinding.
5 axes interpolation – Hydrostatic guides – Tool- and accessoires automatic changes
Automation flexible systems and cells – FMS
Robotics industrial automation for loading/unloading machine tools, palletization
Automation with antropomorphic robots
Automatic warehouses combined with robots
Universal cylindrical grinding machines for interiors and exteriors
Hydraulic and CNC – PLC versions
Versions with electro-spindles for both external and internal
Heavy duty cylindrical grinding machines up to Ø 1000 x 8000 mm
CNC internal grinding machines – PLC with mobile turret
Grinding wheel grinding machines up to a maximum of 10,000 mm
Press feeding lines and length cutting lines
Sheet metal, high resistance lines
GOFFRING LINE aluminum
Wirecut Easy EDM
Effectively replaces traditional wire EDM in most applications and can complement machining centers by reducing their workload.
Over 50% lower production costs
Comparable precision, surface finish, and cycle times to conventional wire EDM systems
Expertise in custom machines with turnkey tooling solutions
nduction, heating systems
Metal pipe welding installations
Static frequency converter
Induction services
Bar feeders for fixed and mobile lathes
Thanks to their patent, the retooling times are zeroed – They can manage the single bar or the beam – The bar and the lance are guided along their entire length up to the introduction of the bar in the pincer or self-centering of the lathe, zeroing the vibrations being processed – Working diameters from 3 mm to 110 mm
a) Sliding Headstock CNC Lathes
Bar capacity up to Ø38 mm
Kinematics with 5, 6, 8, 9, and 10 axes
b) CNC Multi-Spindle Lathes
Ø16 mm – 6 independent spindles
Ø26 mm – 8 independent spindles
Ø32 mm – 6 independent spindles
c) Milling Centers
For micromechanics, jewelry manufacturing, and special applications
Dedicated to the design and manufacture of washing systems for the mechanical industry and for the industrial cleaning of technical components, in full compliance with increasingly demanding quality and environmental standards.
Union is capable of producing a wide range of modern washing systems featuring different technologies:
Water and detergents, by spraying or vacuum immersion.
Vacuum-sealed systems for various types of solvents.
The large industrial complex, located exclusively in Italy (Bologna), includes 3D design offices, research and development centers, assembly plants, production and final testing facilities, as well as a permanent training center.
Technical research, high construction quality, outstanding production performance, superior washing efficiency, user-friendly system management, and optimized production processes are just some of our strengths.
Modular and integrated CAD-CAM environment:
VICTOR CNC HORIZONTAL LATHES
Sizes from Ø260 × L250 to Ø730 × L4250
Versions with 1 / 2 / 3 turrets, with sub-spindle and Y-axis
Integrated automation developed directly by the manufacturer
VICTOR CNC MULTITASKING LATHES
Sizes from Ø500 × L1170 to Ø720 × L2230
Milling spindle: 12,000 rpm, 22 kW
Tool changer with 40 / 60 / 90 / 120 positions
Integrated automation developed directly by the manufacturer
VICTOR HORIZONTAL MACHINING CENTERS – 3/4 AXES
Cube sizes from 400 mm to 1000 mm
Tool magazine up to 120 stations
Pallet changer from 2 to 6 positions (expandable on request)
Spindles #40 / #50 / HSK from 4,500 to 15,000 rpm
VICTOR VERTICAL MACHINING CENTERS – 3/4/5 AXES
Sizes from 760 mm to 3000 mm
Multiple configurations available (cross table / moving column)
Versions with pallet changer available
For 5-axis versions: models with flush rotary table and tilting head /
models with trunnion table
Spindles at 8,000 / 15,000 / 18,000 / 24,000 rpm
VICTOR VERTICAL LATHES
Sizes from Ø560 × L540 to Ø1000 × L850
Various versions with C-axis and milling spindle
Integrated automation developed directly by the manufacturer
Flatbed and Tube Laser Cutting Machines
Flatbed and Tube Plasma Cutting Systems
Press Brakes
Guillotine Shears
Automation Systems for Material Loading and Unloading
1,5-12 Metres Sheet Water Cutting Plants
Profile turning of different materials: steel, aluminium, inox steel, plastic, stone glass, etc. – Specific plants on demand
3-4-5 axes machining to manage inclinations
I.T.C. device to keep perfect cutting orthogonality
4.200-6.200 atmosphere maximum pressure
Mechanical presses for forming sheet metal
Eccentric presses
Presses with simple and double kneepads
Servo presses from 1,000 to 32,000 Kn
High speed blanking
Drawing with slow motion
The best hi-accuracy measuring machines to machine products in plants and in metrologic rooms
VAST probe holder with scanning capability to continuous scanning – CALYPSO measuring software
METROTOMOGRAPHY – 3D X ray tomography analisys measuring machines
INDUSTRIAL MICROSCOPY – digital microscopes for plants and laboratory needs
QUALITY SERVICE, measuring services – SIT-ACCREDIA LAT n° 177 centre
Measure systems COMET L3D 2 and L3D, restructured light COMET6 and T-SCAN CS, T-SCAN LV laser; QFP manages these products – CARL ZEISS Business Partner
Company that distributes technologically advanced products and services for dimensional and process control, using optical and laser 3D scanning devices; also realizes customized 3D optical measurement solutions for the control of the components in the Production Processes and for the Quality Control
